Thermodynamic modeling of selected ternary systems containing Y and CALPHAD simulation of CoNiCrAlY metallic coatings

Metallic coatings can improve the high temperature resistance of superalloys serving in the gas turbines. In general they are Al–Co–Cr–Ni alloys with small Y additions to improve oxide scale adherence.In order to complete the construction of a thermodynamic database for coatings, thermodynamic assessments of four ternary systems have been performed by means of the CALPHAD method, namely Al–Co–Y, Al–Ni–Y, Al–Cr–Y and Co–Ni–Y. All of the experimental phase diagrams and thermodynamic data available in the literature were critically reviewed. The liquid, fcc, bcc and hcp phases were modeled as substitutional solutions. The order-disorder model has been adopted to describe the A1/L1₂ and A2/B2 phase relations. A series of ternary compounds have been modeled during the present work according to the crystal structure or composition. As a result a satisfactory agreement was obtained between our calculations and the experimental data used in the assessment.Finally, interaction parameters calculated in this work have been merged in the thermodynamic database for the simulation of Al–Co–Cr–Ni–Y alloys. This has been validated by comparing our calculations with experimental data regarding selected Ni-based and Co-based alloy coatings.     

Digital twin-based analysis of volumetric error mapping procedures

The evaluation of the volumetric accuracy of a machine tool is an open challenge in the industry, and a wide variety of technical solutions are available in the market and at research level. All solutions have advantages and disadvantages concerning which errors can be measured, the achievable uncertainty, the ease of implementation, possibility of machine integration and automation, the equipment cost and the machine occupation time, and it is not always straightforward which option to choose for each application. The need to ensure accuracy during the whole lifetime of the machine and the availability of monitoring systems developed following the Industry 4.0 trend are pushing the development of measurement systems that can be integrated in the machine to perform semi-automatic verification procedures that can be performed frequently by the machine user to monitor the condition of the machine. Calibrated artefact based calibration and verification solutions have an advantage in this field over laser based solutions in terms of cost and feasibility of machine integration, but they need to be optimized for each machine and customer requirements to achieve the required calibration uncertainty and minimize machine occupation time.This paper introduces a digital twin-based methodology to simulate all relevant effects in an artefact-based machine tool calibration procedure, from the machine itself with its expected error ranges, to the artefact geometry and uncertainty, artefact positions in the workspace, probe uncertainty, compensation model, etc. By parameterizing all relevant variables in the design of the calibration procedure, this simulation methodology can be used to analyse the effect of each design variable on the error mapping uncertainty, which is of great help in adapting the procedure to each specific machine and user requirements. The simulation methodology and the analysis possibilities are illustrated by applying it on a 3-axis milling machine tool.     

Coastal trapped waves in the southern Caspian Sea

Previous studies reported coastal trapped waves (CTWs) in the Caspian Sea (CS). This study deals with the generation mechanisms, the temporal and spatial variability of CTWs in this area, and their transformations during propagation from the origin to the destination using recent measurements and high-resolution numerical simulations. CTWs are observed at all stations with periods of 2–6 days after northerly storms. The Absheron Peninsula, old Sefidrud delta, and Nur coasts were identified as the CTWs prone regions. The generation of CTWs in these locations was confirmed using numerical experiments. The propagation away from the generating location of CTWs was analyzed using a representative real wind storm. In the west part of the CS, the generation mechanism of CTWs is mainly similar to the barotropic Kelvin waves; in contrast, it is similar to the continental shelf waves in the southern shelves. The results can be used to study the contribution of generated CTWs to the transport of sediment and biological materials in all large lakes.     

Study on the blackening phenomenon of leaded glass during microgroove molding using nickel phosphorous mold

Precision glass molding (PGM) is a recently developed method to fabricate glass microgroove components. Lead glass is commonly used as an optical material due to its high refractive index and low transition temperature. A nickel-phosphorous (Ni–P) plated mold is traditionally employed in the PGM process for microstructures optics. However, leaded glass is subject to color change and can blacken during the PGM process, reducing the light transmittance of microgrooves. In this paper, an equation for the redox reaction between Ni and Pb is proposed, which is based on the diffusion of inner Ni atoms to the surface of the mold and the standard electrode potential of the Pb ions in leaded glass. A viscoelastic constitutive model of the glass is established to simulate the compression stress distribution during molding. Finally, the effects of molding pressure, molding temperature, and mold material on glass blackening are studied. The results show that the blackening of leaded glass is caused by Pb enriching the surface. The rise in molding stress and temperature increases the deformation of Ni–P plating, which promotes the diffusion of Ni atoms. By adding a titanium incorporated diamond-like carbon (Ti-DLC) coating, the deformation of the Ni–P plating during molding is suppressed, and the diffusion of Ni atoms can be prevented. In this way, the blackening of leaded glass can be prevented.     

An integrated model for analysing the effects of ultrasonic vibration on tool torque and thermal processes in friction stir welding

An integrated model of ultrasonic vibration enhanced friction stir welding (UVeFSW) is developed by integrating the thermal-fluid model with the ultrasonic field model and tool torque model. The tool torque and the heat generation rate at tool/workpiece contact interfaces are coupled with the interfacial temperature, strain rate and ultrasonic energy density. The model is used in quantitatively analysing the effects of ultrasonic vibration on tool torque and thermal processes in friction stir welding (FSW). The results show that ultrasonic vibration reduces the flow stress, which results in a decreasing of tool torque, interfacial heat generation rate and interfacial temperature. The complicated interaction of ultrasonic energy with the thermal processes in FSW leads to a gentle thermal gradient and an enhanced plastic material flow in UVeFSW. The model is validated by a comparison of the calculated thermal cycles and tool torque at various welding parameters with the experimentally measured ones.     

A novel multi-objective optimization method: Input values effect on responses (IVER)

In this study, a novel multi-objective optimization method based on the best effect of unique input (independent variable) values on responses (dependent variables) was proposed. The proposed method was compared with optimization using Derringer & Suich function that is still the most used. The comparison was made using the response values measured in real experiments and available in the literature. The advantages of the proposed method such as not needing the polynomial model aiming to predict the response values, no parameter selection problem, being able to offer optimum range instead of single optimum value, being suitable for use with existing experimental designs and being simple and interpretable were demonstrated as a result of comparison. It was also suggested how the proposed method will be effective according to experimental designs, and application for the users' application was presented.     

基于旋翼负压混合吸附的爬壁清洗机器人系统动力学性能研究

针对爬壁清洗机器人越障时,负压装置的吸附力下降导致吸附不稳定的问题,设计了一种旋翼负压混合吸附工作的多边形履带清洗机器人,并对爬行稳定性及越障性能进行了动力学分析。首先根据机器人爬壁的运动原理,建立机器人沿玻璃幕墙上的动力学模型,计算出电机理论驱动力矩;其次分析机器人在跨越障碍过程中的运动模型,结合与壁面接触的实际受力状态,对越障过程中关键阶段的本体倾翻、滑移两种失效形式进行运动学和动力学分析;然后根据玻璃幕墙实际的障碍高度,确定多边形履带的参数和理论驱动力矩的大小,并研制了实验样机进行爬行和越障试验,结果表明所设计的机器人具有良好的越障性能。     

基于SAOR的Massive MIMO系统信号检测算法

大规模多输入多输出(Massive multiple input multiple output, Massive MIMO)系统采用最小均方误差(Minimum mean square error, MMSE)接收检测方法时存在矩阵求逆复杂度高的问题，已有较多降低复杂度的研究。在降低检测算法复杂度的同时，如何提高算法收敛速度和检测性能一直是人们关注的焦点。本文将对称加速超松弛(Symmetric accelerated over-relaxation， SAOR)迭代算法应用于Massive MIMO系统信号检测中，避免了复杂的矩阵求逆计算，实现了复杂度较最小均方误差算法降低了一个数量级。仿真结果表明，基于SAOR的检测方法通过较少的迭代次数就能逼近最小均方误差（Minimum mean square error, MMSE）算法的检测性能，为Massive MIMO系统中接收信号的快速检测提供了较好的实现方法。